Perfecting a major imperfection
Bruce Steinberg | 06/07/2010 4:30PM   |   7 Comments

You may have read or heard recently that a 13-year-old boy climbed Mount Everest and a 16-year-old girl sailed solo around the world. But what you didn’t read in your newspaper, what failed to appear on the Internet, and what the media missed completely is the following feat that trumps any climb to the highest peak or worldwide sailing trip. I, your humble Footloose columnist, not only removed a worn-out tire and tube from the rim of a V2 Aero 150 roller ski in 30 seconds, but also put the tube and its new tire back on the hub in less than three minutes.

I can almost hear your gasps of amazement.

I have neither witnesses nor video to prove this feat, just the fact that I have no sweat on my brow, no scrapes on my hands and no echoing curse words to apologize for. Yet my V2 Aero 150 roller skis are ready to roll on four fresh tires. Let the believers among you catch your collective breath, the doubters click their tongues. I will now tell you the tale that led to this incredible event, believe it or not.

It began with the December 2009 issue of Silent Sports in which I intimated that changing the wheel on a V2 Aero roller ski is entertainment for the devil. I realized when I wrote that column that I might receive a few responses, and I did, mostly expressing empathy, offering suggestions and a shared wish for a magic wand.

Help from on high

Then on Jan. 11, an e-mail arrived from the Jenex Corporation, the manufacturer of the V2 Aero 150 roller ski. I hesitated before opening this e-mail, having learned that an official response to criticism is usually not pretty. However, what follows are the words Jenex founder Len Johnson wrote to me, excluding a brief yet impressive history of his company:

“Hi, Bruce. Loved your article in Silent Sports and it made me do something I should have done before. When I read your article I realized that we should have designed a tube-tire removal and assembly station for Aero wheels many years ago. Your article changed my priorities. It took me three days to design and build a prototype station where I could perform the operation in 10 minutes. We are now building the first production stations.”

He continued, “The reason I am writing you is to get your address so I can send the first station as a gift from V2. I know our female operators will be able to change a wheel in less than 10 minutes. Again thanks for the article. It forced me to come up with a solution. Len Johnson.”

My initial reaction was one of satisfaction for having my writer’s ego stroked by someone who was neither a friend nor relative. Then I considered who I was dealing with – Jenex founder Len Johnson! – and that something I’d written had driven him into the basement for three days, without mention of food or water. Cool.

Above all I realized that this man not only read my withering attack on his prized creation, he thanked me for it, and went to work to do something positive. In that regard, Len Johnson’s response is really cool.

Of course I wanted to get my hands on this Aero 150 wheel-changing station, especially since I was still rolling on lopsided wheels, one new and fully treaded, three severally bald. In an exchange of e-mails, Len Johnson and I agreed that since I may end up writing a review of the wheel-changing station, that I would return the station when I was done trying it and not accept it as a gift.

Less than success

After waiting for Len to complete some modifications to the station, I received a box from Jenex.

Roller skiing salvation arrived in a jointed stainless steel contraption that easily fit in the palm of my hand. So shiny and new, and a prototype too. I felt exactly like the only kid on the block in possession of the greatest toy ever made. Worse still, I responded like a kid, to the detriment of Len Johnson’s creation and hard work.

First of all, Len didn’t know I have a reputation of being able to fix slightly less than half the things I break, and I break a lot of things. Worse, when I’m jazzed up about something, instructions become a blur even if I try to read them. I simply want to see the magic happen.

As I result, when I tried to change the first of my three bald Aero 150 tires using the station, nothing went right. I popped an inner tube. The station moved about the clamp I had used to secure it to a table. I sweated, I groaned and I said things I never should say in the presence of a child. It took over an hour to get one tire changed, using the last spare inner tube I had. Getting the tube and tire back on was the hardest part. I had to turn the secured wheel beneath the pressure of a cam, and between the wiggling of the clamp and the force required, the process simply got stuck.

For a time, I gave up. I came close to clicking the send icon to Len announcing the station’s failure, but deleted that message. Instead, I took a break to let my frustration pass. More importantly, I turned to criticizing myself. I failed to bolt or screw the station to a secured workbench. I hadn’t used talcum powder on the tire rim and inner tube. I hadn’t applied even pressure with both palms. All of these were specifically mentioned in the instructions provided.

In short, I hadn’t given Len Johnson anything close to the consideration he had given my December 2009 column. In the meantime, Len e-mailed that his assistants, men and women, were changing tires in five minutes or less using the station.

I had two wheels left to prove as adept.

A month passed before I tried again. This time I used meaty screws to secure the station to a solid workbench, as instructed. The talc powder flew. I carefully read and followed the instructions. This time, using the supplied triangular flat lever and heavy duty tire iron, with the wheel secured to the station, the tire came off with a satisfying pop in less than a minute. Mounting a new tire, though, still presented a problem.

With the wheel correctly mounted for tire installation, I pulled the hinged plate up and forward. A cam, very much like a speed reducer cam, came to rest heavily on the tire rim close to the hub. Then, securing the hinge with a provided heavy-duty bolt, I began to turn as instructed.

There came a point, however, when the tire’s tough inner rim stretched as far as it seemingly could go, and the cam and the mounting process simply got stuck. The more I applied pressure the more I made this a more futile situation, with the cam beginning to pull back from the hub. Fifteen minutes passed with no success. Then, suddenly, with only modest effort, the wheel popped into place.

Try and try again

To consider any piece of equipment workable, however, there has to be consistency of function. Just because this sudden cooperation happened one time didn’t mean it would happen again or routinely. I removed the wheel from its hub (at least this part was becoming easy) and started again. Once more, I met resistance and gave up.

Several more weeks passed. Guilt mounted. I hadn’t contacted Len Johnson even though he sent me another e-mail with an update on the procedure. As a gentleman, he made no effort to ask what was taking me so long to respond one way or the other. He reminded me, though, that this process was easy for his assistants.

Then when a friend of mine told me he just bought a pair of Aero 150 roller skis and expected to get some miles in with me, I took a deep breath and went back to the station.

I found the wheel I had left undone and prepared it for mounting on the hub. Again, following the instructions, I still reached that point of no progress: inner tire rim stuck and straining against the hub, the cam pulling back a bit. Then, for whatever reason, for the first time I took the provided tire iron with my left hand, applied it over the hub rim and under the tire and lifted. The tire snapped into place. I removed the tire and tube from the hub again to see if there was consistency to this process. It worked just as easily a second time. And again. I turned to my last bald wheel. That’s when I used my stopwatch.

With the fourth and last wheel mounted on the station, it took less than 30 seconds for me to remove the tire and tube. More importantly, just by using the lever effect of the tire iron, the station allowed me to get the new tire on three minutes later, including the time it took to set the inner tube, talc things up and correctly position the tire on the station.

I removed this final new tire and tube from its hub. Tried again. Same result. Another tire easily mounted onto the hub of an Aero 150 roller ski in less than three minutes. In the face of this success, the lack of reporters on my front stoop still strikes me as unjust.

Improvements to come

Even after repeated and consistent success changing Aero 150 roller ski tires using Len Johnson’s station, some concerns remained. During the mounting process, you have to pay close attention so as not to pinch the tube. The process also puts noticeable strain on the inner tube’s nozzle, risking a tear where it connects to the tube. The tire iron also showed some bending during the process.

Out of respect to Len Johnson, as he had shown me, I decided to call Jenex to talk things over.

Robin Molis, Jenex production supervisor for the last 15 years, answered my call. Before I could explain my remaining issues, she repeated a helpful hint made by Len in an early follow-up e-mail that I overlooked. And without skipping a beat, she also said Len was manufacturing a tire iron that would not bend as mine did.

Robin then said some roller skiers are using an adhesive that protects the connection between the nozzle and the inner tube called Aqua-Seal, a scuba-diving product used to repair wet suits.

Jenex is not yet recommending its wheel-changing station for individual roller skiers. Even if tires are changed annually, that isn’t often enough to justify spending $60 on this tool. There is also a learning curve, even for people who pay adequate attention to the instructions from the start. The device does appear well-suited for shops and ski clubs, however.

I’m too old to be the youngest person to climb Mount Everest or sail around the world, but now I can change an Aero 150 roller ski wheel in less than five minutes. To all you V2 Aero 150 roller skiers out there, need I ask which of these three feats matters most to you?

As a closing note to Len Johnson, I never meant to drive you into your basement for three days. However, given the results, I won’t apologize either. Instead I’ll say, at long last, thank you.

       

Bruce Steinberg is a father, husband, lawyer and novelist in St. Charles, Illinois. He is the author of the mystery novel River Ghosts and can be reached at brucesteinberg6@aol.com.

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M. Scott-Hansen
8/27/10 - 9:09AM
Thanks for the excellent write-up Bruce. I have heard of others who are frustrated with having to change flat Aero tires, and I don't know of anyone who has this problem with solid tires. I started this past April using Aero 150SCs (combi skis) with speed reducers for both classic and skating and was as pleased as possible until July when I went to inflate my wheels after suiting up and realized that one of the front wheels had popped its inner tube. I inflate the tires before each outing to 90PSI using an electric car pump, but perhaps 90PSI is too much, or my gauge is off. In this case, the tire was flat even before I started inflating it. It had gone flat while sitting un-used. I tried in vain changing the tire myself using my own tools and also went through hours of cursing before heading to the local bike shop for help. I live in southern New York State, where nobody has ever seen roller-skis before, and the guys in my local bike repair shop tried in vain to re-mount the tire on the rim using tire-irons. I took the wheel next to another bike shop and was TOTALLY amazed that the repair guy there, having never seen a roller-ski wheel before, managed with his bare hands, in front of my eyes, to completely re-mounted the tire on the rim in literally 30 seconds and charged me $5.00. When I re-mounted the wheel, I then noticed that my other front wheel had gone flat in the meantime while not being used (!?#$%?!!!). I took the second wheel to the same shop, and a different repair guy fixed it with his bare hands and a tire iron in about 5 minutes for another $5.00. In both cases, the puncture was about 1/2 inch from the valve stem on the inner, rim-side of the inner-tube. I can't see any sharp plastic burrs on the rim which would have poked the hole. Perhaps my pump gauge is bad and I over-inflated them, or their pressure rose well above 90PSI while they sat in my hot car all day. I still cannot change a tire myself, but the price of a new tube, plus $5.00, plus a 10 minute car-ride, is an OK price for me if it only happens now and then. But then, yesterday, I discovered another front flat tire out of the blue, which again popped while the ski was not being used but was sitting in my car. I am beginning to doubt my choice of selecting inflatable tires over solid ones. The skiing sensation is great and the roads and paths I ski on have horrible pavement surfaces, but the disappointment of finally juggling my life to get enough free time for a good roller-ski after work, driving to a good skiing place, suiting up and then the let-down of finding another flat front tire is becoming too much for me. Maybe a tubless system would work better. Maybe I need a new pump. Maybe I need to learn how to change the tires with my own bare hands. I love the skis when they work, but am so let down when the don't.
 
Bruce Steinberg
8/27/10 - 6:10PM
Hi, Scott. Thank you for reading Silent Sports and for reading my article. It's appreciated. I'm sorry to read about your V2 Aero 150 issues. The hard wheels of the past had their own troubles. Their replacement cost, rate of wear especially due to skating that turned them into roller blade-shaped wheels in short order, their noise, lack of give with the pavement, the limited range of roller skiing on asphalt, and the ability for one small pebble or road crack to knock you over. I've had flats happen during non-use but not where you described, and I also keep my wheels inflated to 80 to 90 PSI, but I use the small pump that was recommended. The flats I have always occurred where the stem connects to the tube. Jenex supplies "sticky-rings" that have ended this problem for me. Maybe you can contact them. I'm not saying you should get your own wheel changing station for the reasons I wrote about in the article, as there is a learning curve and it's more suitable to for a shop or roller skiiing club to purchase. Make sure you or whoever is changing those tubes is using talc on the tubes. It does make a difference in installing as well as easing friction during the inflating and inevitable slow deflating process. One thing I have experienced with Jenex is that they've always been happy to take my calls and listen to my concerns. That's how I first learned about the "sticky rings" to slip over the stems. So, don't count your V2's out yet. By the way, I always cary a V2 125 wheel as a spare when I roller ski. If I get a flat on a front tire I move the rear 150 to the front and put the 125 in back using the proper (and different from the 150) axle holes in the frame. You can hardly tell the difference.
 
M. Scott-Hansen
8/30/10 - 8:12AM
Bruce - Thanks for taking the time to answer me. I patched my 2 popped tubes with bicycle tube patches and over the weekend put one of those into my flat front tire. I got the tire off the rim with 2 smooth, rounded kitchen spoon stem ends, replaced the popped 1-month old tube with a patched one, and then successfully copied the technique of the guy in the bike shop and re-mounted the tire onto the wheel totally by hand. It took me about 5 minutes to re-mount the tire by hand, but it was hard work. I think his hands are stronger than mine. Then I inflated the patched tube to 90 PSI, but after about 5 minutes, the patched tube popped, but in a totally different place from the patch, even farther from the valve stem. It was a tiny tear / pin hole type of pop. Then I repeated the whole procedure and installed my other patched tube, which within 2 minutes cut itself at the valve stem (my first valve stem puncture). I must be the cause of the popping tubes, probably by over-inflating with gauge which must be bad, since that is the only way to also explain the double-punctures of my original factory tubes after 3 months. I will contact Jenex and ask for tips as you suggest. Thanks also for the solid wheel advice. I do love the Aero ride on my rough roads, but these days I am losing too much roller-skiing time with flats. I also have SC (combi classic and skating 150s), so the front wheel is ratcheted, making a wheel switch from front to back on one ski only kind of dangerous. Again, thanks for your time and tips.
 
Lawrence Smith
9/9/10 - 7:29PM
I've skied on Aero 150SC rollerskis for 12 years without ever having a flat! I have changed tires a couple of times, of course, and it is a bit of a wrestling match. The real trick is avoiding pinching the tubes with a tire iron both during removal and installation. Personally, I would like to have one of Len's tire-changing rigs. In fact, I found this post looking for one. Instead, I ordered a Kook-Stop Tire Bead Jack. We'll see how that goes..
 
Brian Ciske
9/22/10 - 7:39PM
I get at least 2-4 flats per fall roller-ski season on my Aero 150's (skating). In addition, I usually wear out a pair that needs to be changed from wear, with the tire threads showing.I use brute force from a couple screw drivers after submerging the entire wheel in hot water for 5 minutes. I re-heat when re-mounting. I use channel lock pliers to squeeze the tire within the rim so it doesn't pop back off when prying elsewhere on the tire.Maybe I'm just lucky, but I've never punctured a tire with the screwdrivers.I can't say it's effortless, but it consistently works for me.
 
Jean Ciske
9/23/10 - 12:53PM
I can attest to Brian's difficulties changing 150's. Aero 125's rock! I can swap out a tube easily because the hub separates. Downside to the smaller wheel, though, is that it does not roll over debris as easily as the 150.
 
Rod Bearup
11/9/10 - 3:03PM
I put 1700 miles a season on my V2 Aero 150 Skates. I've had one flat in 6000 miles which was due to a broken valve stem. I get, on the average, 1400 miles per set of tires (I weigh 185 lbs). I do have to retrain myself annually on how to change the tires but it always works out in the end. My main trick is to put the tire in a vice while I'm prying with a very strong screwdriver blade specially bent and ground to smooth edges. I love these skis!
 
 
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Story Images
Image Credit: Jenex
The prototype of the tire changer Jenex founder Len Johnson made to change tires on his company’s V2 Aero 150 roller skis.